Isimiso somshini wokushisela wensimbi we-ultrasonic
Isetshenziselwa izinto zokuxhuma zesibili zemikhiqizo yensimbi.
1.Ukubuka konke kwe-ultrasonic metal welding:
Imishini yokushisela yensimbi ye-Ultrasonic ebizwa ngokuthi umshini wokushisela wegolide we-ultrasonic.
Ubuchwepheshe bokushisela insimbi be-Ultrasonic batholakala ekuqaleni kwekhulu lama-20.Ngokuqhubeka okuqhubekayo kwesayensi nobuchwepheshe, izinhlobo zemishini yokushisela insimbi ye-ultrasonic ziyanda, futhi insimu yokushisela nayo iyanda.Ukuhlukaniswa okujwayelekile komshini wokushisela indawo yensimbi ye-ultrasonic, umshini wokushisela we-ultrasonic metal hobbing, umshini wokuvala wensimbi we-ultrasonic kanye nomshini wokusika, umshini wokushisela wezintambo zensimbi we-ultrasonic.Ngokusho imvamisa zingahlukaniswa: imvamisa high (50K Hertz ngenhla) metal Welding umshini, medium frequency (30-40K Hertz) metal Welding umshini, imvamisa ongaphakeme (20K Hertz).
2.ukwakheka
Ukukhuluma nje, yakhiwe izingxenye ezintathu: ijeneretha ye-ultrasonic, umzimba kanye nekhanda lokushisela.Kuhlanganisa isisekelo, ibhokisi eliyinhloko, ibhokisi lokulawula ugesi we-ultrasonic kanye nedivayisi yokulawula manual, uhlangothi lwesisekelo lunikezwa ibhokisi lokulawula ugesi we-ultrasonic, ingxenye engaphezulu yesisekelo inikezwa ibhokisi eliyinhloko, ibhokisi eliyinhloko linikezwa idivayisi yokulawula manual, ibhokisi lokulawula ugesi we-ultrasonic lihlanganisa ibhokisi, isilawuli sohlelo lwe-PLC kanye nokushintsha kwamandla;Ibhokisi eliyinhloko lihlinzekwa nge-cylinder kanye ne-transducer ye-ultrasonic;Idivayisi yokulawula ngesandla ihlanganisa igeji yomfutho womoya kanye nevalvu ye-solenoid.Imodeli yensiza inezinzuzo zokushintsha i-welding ye-longitudinal ibe i-welding transverse, inezinhlobonhlobo zesicelo, futhi kulula ukubona ukusebenza okuzenzakalelayo nokuzenzakalelayo;Futhi i-lithium, i-electrode yebhethri ye-nickel metal hydride, amaseli e-silicon photovoltaic, izinto zikagesi, izinto zikagesi zezimoto, okokusebenza kwesiqandisi sokushisela ishubhu yethusi.I-PLC touch screen man-machine interface yokulawula uhlelo lokushisela, amandla, imvamisa yokulungisa;Isikhathi esifushane sokushisela, asikho isidingo sanoma iyiphi i-flux, igesi, i-solder, i-welding spark free, ukuvikelwa kwemvelo nokuphepha.
3.Isimiso sokusebenza:
I-Ultrasonic metal welding ukusetshenziswa kokudluliswa kwegagasi lokudlidliza kwe-high-frequency vibration endaweni emibili yensimbi ezoshiselwa, ngaphansi kwesimo sokucindezela, ukuze izindawo ezimbili zensimbi zingqubuzane ukuze zenze ukuhlangana phakathi kongqimba lwamangqamuzana, izinzuzo zalo okusheshayo, ukonga amandla, amandla e-fusion aphezulu, ukuhamba kahle kukagesi, ayikho inhlansi, eduze nokucubungula okubandayo;Ububi ukuthi izingxenye zensimbi ezishiselwe azikwazi ukushuba kakhulu (ngokuvamile zingaphansi noma zilingane no-5mm), indawo yokuhlangana ye-solder ayikwazi ukuba nkulu kakhulu, isidingo sokucindezela.Ngamafuphi, umshini wokushisela insimbi ukusebenzisa amandla akhiqizwe ukudlidliza kwemvamisa ephezulu, izinsimbi ezifanayo noma ezingafani, ngaphansi kwengcindezi efanele ngokugaya okubandayo nokunyakaza okuvundlile kwe-interinfiltration ye-metal surface molecules, ukufeza inhloso yokushisela.Lesi simiso sokushisela sisetshenziswa kukho kokubili i-metal rolling welding kanye nokubekwa uphawu kwensimbi nokusika.
4.Izici ze-ultrasonic metal welding:
I-1, i-welding: izinto ezimbili ezishiselwe ziyagqagqana, i-ultrasonic vibration pressure synthesis yefomu eliqinile, isikhathi esihlanganyelwe sifushane futhi ingxenye ehlangene ayikhiqizi isakhiwo sokuphonsa (indawo embi kakhulu) amaphutha.
2. Isikhunta: Uma kuqhathaniswa ne-ultrasonic welding kanye ne-resistance welding, impilo yesikhunta yinde, ukulungiswa kwesikhunta kanye nesikhathi sokushintsha sincane, futhi kulula ukuqaphela ukuzenzekelayo.
3, ukusetshenziswa kwamandla: insimbi efanayo phakathi kwezinhlobo ezahlukene zensimbi ingaba yi-welding ye-ultrasonic, uma iqhathaniswa ne-welding kagesi ukusetshenziswa kwamandla kuncane kakhulu.
4, ingcindezi Welding ukuqhathanisa: Welding ultrasonic uma kuqhathaniswa nezinye ingcindezi Welding, ingcindezi incane, futhi inani ukuhluka lingaphansi 10%, futhi ingcindezi ebandayo Welding the deformation workpiece of 40% -90%.
5. Ukwelashwa kwe-Welding: I-welding ye-ultrasonic ayidingi ukulungiswa kwangaphambili kwendawo ukuze kufakwe i-welded kanye ne-post-processing ngemva kwe-welding njengenye i-welding.
I-6, izinzuzo zokushisela: ukucubungula i-welding ye-ultrasonic ngaphandle kwe-flux, i-metal filler, ukushisa kwangaphandle nezinye izici zangaphandle.
I-7, umphumela we-welding: i-welding ye-ultrasonic inganciphisa umphumela wokushisa wezinto ezibonakalayo (izinga lokushisa lendawo yokushisela alidluli ama-50% okushisa okuncibilika ngokuphelele kwensimbi okufanele ishiselwe), ukuze isakhiwo sensimbi singashintshi, ngakho-ke kakhulu ilungele izicelo zokushisela emkhakheni wezogesi.
5.Uhlelo lokusebenza:
Umshini wokushisela igolide we-Ultrasonic ulungele ukushiselwa kocingo olunemicu eminingi kanye ne-bar wire, ukushiselwa kwe-rotor ne-rectifier, ukushiselwa kwejoyinti kagesi eyinsimbi eyivelakancane, ukushiselwa kocingo olunosayizi omkhulu kanye nesiphetho, ukushiselwa kwe-copper terminal kanye ne-beryllium yethusi alloy, ukushisela i-electromagnetic wire terminal, ukushiselwa kwentambo yethusi eboshwe ngebhulashi kanye nekhebula lamandla amakhulu, ukushiselwa kocingo olunezinsimbi eziningi, ukushiselwa kocingo olunemicu eminingi kanye netheminali, ukushiselwa kocingo olunemicu eminingi netheminali.Welding of contact assembly, welding of multi-strand stranded copper wire kanye ne-beryllium copper terminal, welding of the outlet wire end, ukushiselwa kwetheminali yocingo kanye netheminali yokubumba, ukushiselwa kweshidi lethusi eliwugqinsi neshidi le-aluminium, ukushiselwa kocingo olulukiwe nolwebhulashi lenjini. , ukuxhuma phakathi kwamabhethri ngokushisela, ukushiselwa komthofu we-nickel plating kanye nomthofu weplatinamu wedivayisi yokumelana nezinga lokushisa, Ukushiselwa kweshidi lensimbi elincane kanye nensimbi enezikhala, ishidi lensimbi lensimbi, umqhubi wethusi oqinile kanye netheminali yethusi, ucingo olulukiwe lwethusi netheminali yethusi, ukuhlanganiswa kohlaka lwebhulashi. , intambo yethusi eqinile kanye nocingo lwensimbi olungajwayelekile oluyingxubevange, njll. Ivamise ukusetshenziselwa ithusi, i-aluminium, ithini, i-nickel, igolide, isiliva, i-molybdenum, insimbi engagqwali kanye nezinye ishidi lensimbi elingeyona ayoni, induku enhle, intambo, ishidi, ibhande nokunye. izinto zokushisela osheshayo, ukushuba okuphelele kufika ku-2-4mm;Isetshenziswa kabanzi ezingxenyeni zangaphakathi zezimoto, izinto zikagesi, izinto zikagesi, izinjini, izinto zesiqandisi, imikhiqizo yehadiwe, amabhethri, amandla elanga, izinto zokuhamba nezinye izimboni.
6. Ngokusho inqubo yayo zingahlukaniswa zibe:
1. Ukuhlanganisa
2. Faka
Isinyathelo sesi-3: Isimo
4. Ukuhleka
5. Yethuka phansi
6. Spot welding
7. Ukuncibilika okushisayo
Izinzuzo Ultrasonic metal welder;
1, ukuthembeka okuphezulu: ngokusebenzisa isikhathi, amandla, amandla kanye nokuqapha okuphezulu komkhawulo, qinisekisa ukulawulwa kwenqubo okuhle kakhulu;
I-2, ukonga izindleko: gwema izinto ezisetshenziswayo ezifana ne-solder, i-flux, ukugoba nezinto zethusi, ukwenza i-welding ye-ultrasonic inezinzuzo ezinhle kakhulu zezomnotho zenqubo;
3, ukusetshenziswa kwamandla okuphansi: amandla adingwa ukushisela i-ultrasonic angaphansi kokushisela ukumelana;
I-4, impilo yamathuluzi: amathuluzi e-ultrasonic aqediwe ngensimbi yekhwalithi ephezulu, enokumelana okuhle kakhulu kokugqoka, ukufakwa okulula, ukunemba okuphezulu kwe-welding;
I-5, ukusebenza kahle okuphezulu kanye ne-automation: isivinini se-welding esijwayelekile asidluli imizuzwana engu-0.5, usayizi omncane, umsebenzi wokulungisa omncane, ukuguquguquka okuqinile, ukwenza imishini ye-ultrasonic ibe yisinqumo sokuqala somugqa womhlangano othomathikhi;
I-6, izinga lokushisa eliphansi lokusebenza: ngoba i-welding ye-ultrasonic ayikhiqizi ukushisa okuningi, ngakho-ke ngeke yenze i-workpiece yensimbi i-annealing, ngeke incibilikise igobolondo lepulasitiki, futhi ngeke idinge amanzi okupholisa;
I-7, ngaphezu kwe-insulation: ezimweni eziningi, ukungqubuzana kwe-high-frequency of welding ultrasonic kwenza kungadingeki ukuhlubula ukufakwa kwe-enameled wire noma ukuhlanza kuqala ubuso be-workpiece;
I-8, i-welding yensimbi ehlukile: yensimbi ehlukile noma efanayo (njengethusi + ithusi noma i-aluminium + yethusi) inomphumela omuhle kakhulu wokuxuba ukungena kwe-welding;
I-9, izici zemishini: Isebenzisa isikhathi, amandla, umkhawulo, ukutholwa kwemvamisa, ukuqinisekisa ukunemba kwe-welding, uhlelo lokucindezela oluqondile (okungewona fan), ngemuva kokufaka iyunifomu yokuphakama kwendiza yokushisela, ukulungiswa okulula.
Isikhathi sokuthumela: Dec-03-2022