Imisebenzi yenqubo ye-welding ye-Ultrasonic idinga ukuhlanganiswa okunezici eziningi, futhi imiphumela emihle yokushisela ifinyelelwa ngemva kokufanisa nobubanzi obufanele.Lesi sihloko sihlaziya izici ezine zeultrasonic welding imishiniukumiswa, izimo zokushisela, impahla yomkhiqizo wepulasitiki, nokuphuma kwamandla.
Uphondo lwe-Ultrasonic kanye nesikhunta se-ultrasonic
Ngokuvamile kukholakala ukuthi uma i-welding ye-ultrasonic, umkhiqizo kanye nesikhunta se-ultrasonic singafakwa inqobo nje uma othintana naye enembile, okungalungile.I-Ultrasonic welding isebenzisa isimiso sokudlidliza kwe-friction ukuze kukhiqizwe ukushisa, okuzokhiqiza isenzakalo sokuqhutshwa kwegagasi lomsindo.
Uma sibheka kuphela izinga lokuzinza kwesikhunta futhi singayinaki indlela ehlanganisiwe ye-welding ye-ultrasonic, kufanele kube okungalungile.Kuholela emiphumeleni yokubala kabi.Ngakho-ke, kufanele kuqale kuqinisekiswe ukuthi imodi yokusebenza ye-welding ye-ultrasonic iwukudlulisa amagagasi e-ultrasonic, ukuze i-vibration friction iguqulwe ibe amandla ashisayo futhi ifakwe.
Lapho izinga lokuzinza kwesikhunta se-ultrasonic nophondo, ukuphakama kwesigaba esiphambanayo somkhiqizo, ukushuba komkhiqizo, ukujula, i-microstructure yezinto zepulasitiki, njll. konke kunomthelela emiphumeleni ye-welding ye-ultrasonic.Amandla awalingani futhi amandla akazinzile.Kubophezelekile ukukhiqiza umehluko ngezinga le-welding yomugqa we-welding womkhiqizo.
Ukuze kuzuzwe ukunemba okuphezulu kwe-welding ye-ultrasonic, i-Mingyang i-welding ultrasonic isebenzisa izesekeli zemishini yokushisela ye-ultrasonic eyaziwa ngamazwe ngamazwe ukuqinisekisa ikhwalithi yonke ye-welding ye-ultrasonic.
Lo mklamo ngeke udedele noma yimiphi imininingwane yokucutshungulwa, Idizayini ye-flange, ukulungiswa kwezikulufu ezine ezivundlile, ukulungiswa kwesikali sosizo konke kusiza ukuthuthukisa ukunemba nokuklama kwe-welding;
Umklamo wesisekelo uyaqina futhi uqiniswe, futhi ukucubungula kwe-CNC okunembayo okuphezulu kuthuthukisa ukucaba kwendawo yokufaka isikhunta ukuze kuqinisekiswe ukuzinza okuqhubekayo kokushisela.
Izimo zokushisela ze-Ultrasonic azifani ngokufanelekile
Ukulungiswa komsebenzi we-ultrasonic ukusetha amandla okukhiphayo, ingcindezi (ingcindezi eguquguqukayo nokucindezela okuqinile), isikhathi sokushisela, isikhathi sokuqina, isikhathi sokulibaziseka nezinye izimo zomshini.
Ake sithathe i-ultrasonic welding wire njengesibonelo, ku-welding ye-ultrasonic, uma ingcindezi inkulu kakhulu, isilinda sehla futhi sibhafa ngokushesha kakhulu, futhi kulula ukwenza ucingo lwe-ultrasonic luhlakazeke.
Nakuba umugqa we-ultrasonic uhlanganisiwe, ucwile ngenxa yokuthi ukushisela kuye kwakhama kuqala, futhi umphumela wokuhlanganisa ulahlekile.I-welding eqinile ye-breaking yezindawo zepulasitiki nezindawo ezingaphezulu kwakhiwa, kunokuba i-welding eqondisiwe yamaphuzu angunxantathu we-ultrasonic, okhiqiza inkohliso yomphumela omuhle we-welding.
Impahla yemikhiqizo yepulasitiki ayifani kahle
● Iphuzu lokuncibilika lempahla yepulasitiki ngayinye ihlukile, isibonelo, indawo yokuncibilika yezinto zepulasitiki ze-ABS cishe zingu-115 °C, i-PC icishe ibe ngu-145 °C noma ngaphezulu, kanti i-PE icishe ibe ngu-85 °C.
●Ngenxa yokuthi igebe lendawo yokuncibilika likhulu, akulula ukufinyelela endaweni yokuncibilika ngesikhathi esifanayo, futhi kunzima ukwenza i-weld ephumelelayo.Igebe lendawo yokuncibilika phakathi kwe-ABS ne-PE likhulu kakhulu, futhi ukushisela nge-ultrasonic nakanjani kuzoba nzima.
● Kukhona futhi igebe phakathi kwezinto ze-ABS ne-PC, kodwa igebe lingaphakathi kwebanga elamukelekayo le-ultrasonic welding, futhi umshini wokushisela we-ultrasonic ungenziwa.Kodwa-ke, esimweni samandla afanayo e-ultrasonic kanye nokwandiswa kwamandla okufanayo, umphumela wokushisela wento efanayo yepulasitiki ungcono.
Izimo zokushisela ze-Ultrasonic azifani ngokufanelekile
Ukulungiswa komsebenzi we-ultrasonic ukusetha amandla okukhiphayo, ingcindezi (ingcindezi eguquguqukayo nokucindezela okuqinile), isikhathi sokushisela, isikhathi sokuqina, isikhathi sokulibaziseka nezinye izimo zomshini.
Ake sithathe i-ultrasonic welding wire njengesibonelo, ku-welding ye-ultrasonic, uma ingcindezi inkulu kakhulu, isilinda sehla futhi sibhafa ngokushesha kakhulu, futhi kulula ukwenza ucingo lwe-ultrasonic luhlakazeke.
Nakuba umugqa we-ultrasonic uhlanganisiwe, ucwile ngenxa yokuthi ukushisela kuye kwakhama kuqala, futhi umphumela wokuhlanganisa ulahlekile.I-welding eqinile ye-breaking yezindawo zepulasitiki nezindawo ezingaphezulu kwakhiwa, kunokuba i-welding eqondisiwe yamaphuzu angunxantathu we-ultrasonic, okhiqiza inkohliso yomphumela omuhle we-welding.
Impahla yemikhiqizo yepulasitiki ayifani kahle
● Iphuzu lokuncibilika lempahla yepulasitiki ngayinye ihlukile, isibonelo, indawo yokuncibilika yezinto zepulasitiki ze-ABS cishe zingu-115 °C, i-PC icishe ibe ngu-145 °C noma ngaphezulu, kanti i-PE icishe ibe ngu-85 °C.
●Ngenxa yokuthi igebe lendawo yokuncibilika likhulu, akulula ukufinyelela endaweni yokuncibilika ngesikhathi esifanayo, futhi kunzima ukwenza i-weld ephumelelayo.Igebe lendawo yokuncibilika phakathi kwe-ABS ne-PE likhulu kakhulu, futhi ukushisela nge-ultrasonic nakanjani kuzoba nzima.
● Kukhona futhi igebe phakathi kwezinto ze-ABS ne-PC, kodwa igebe lingaphakathi kwebanga elamukelekayo le-ultrasonic welding, futhi umshini wokushisela we-ultrasonic ungenziwa.Kodwa-ke, esimweni samandla afanayo e-ultrasonic kanye nokwandiswa kwamandla okufanayo, umphumela wokushisela wento efanayo yepulasitiki ungcono.
Amandla okukhiphayo wemishini yokushisela ye-ultrasonic awanele
● Uma umshini okhona ungenele ukuhlangabezana nesidingo sokushisela amandla aphezulu, ngaphansi kwesabelomali ngaphandle kokwenyusa izindleko, ungafakwa kuphela ngemishini ekhona.Ngalesi sikhathi, kuvame ukusetshenziselwa ukuhlukanisa i-welding, ukwandisa amandla okukhipha i-ultrasonic noma ukwandisa isikhathi se-welding, ingcindezi nokunye.
●Nokho, amandla anganele akhiqiza into yekhwalithi yokushisela engazinzile, futhi kuyadingeka ukucabangela inkinga yokufanisa amandla yezinsiza.
● I-Ultrasonic welding ayithinteki nje kuphela kulezi zinkinga, kodwa futhi inezinkinga ezintsha okudingeka zihlolwe futhi zihlolelwe izidingo zokushisela ezihlukene.
● I-Mingyang ultrasonic izibophezele ocwaningweni nasekuthuthukisweni kwemishini yokushisela yepulasitiki esebenza kahle kakhulu ye-ultrasonic, ukukhiqiza, cishe iminyaka engu-20 yokukhiqiza okuchwepheshile kobuchwepheshe bemishini ye-ultrasonic, ingabakhiqizi bokuqala bemishini yokushisela yepulasitiki yaseChina.
● I-Ultrasonic plastic welder ayihloli kuphela futhi yenze ukuhlolwa kwekhwalithi yezinto zokusebenza, kodwa futhi yenza ngendlela oyifisayo isevisi yokufaka nokulungisa amasampula epulasitiki.
Isikhathi sokuthumela: Jul-13-2022